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ProChem provides skid-mounted systems like this one for ease of delivery, installation, and servicing.

This particular system will treat incoming city water to an automotive manufacturing facility using twin bag filtration units. It features a custom fabricated skid and copper piping, both welded and fabricated in house by ProChem Technician, David Cole.

The system is automated and monitors pressure. If the pressure on the active bag filter unit reaches a high pressure differential, water will be directed automatically to the second bag filter; and an alert will be provided to the operator so that the bag filter can be changed out. This system will allow higher quality water to enter the production process, improving quality overall. It will be installed at the front end of the manufacturing process in a facility for which ProChem already provides wastewater treatment and reuse systems, chemical treatment programs and chemistry, and daily operations. We offer a wide array of skid-mounted filtration systems. Find out which one is right for your facility by contacting us today.

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A facility in Boston, Massachusetts received a ProChem Metaloc (Metals-Selective Ion-Exchange) system.

The Metaloc system is a standalone, skid-mounted system that will remove lead and other water contaminates from wastewater generated from battery washing operations at the facility.

The system is set up to treat in batches at a flow rate of up to 6gpm. The treated water will be recirculated and reused, eliminating the need to discharge to the sanitary sewer system. The system is equipped with electronic sensors to monitor flow, conductivity, pressure, and water level with alarm capabilities. The columns are dual arrangement such that one set may be put in-service while the other set is being regenerated at the ProChem regeneration facility.

For the Engineered Woods and Pellets industries especially, treating and reusing WESP wastewater can save millions of dollars per year in maintenance costs alone.

From an operations perspective, the equipment at the plant comes second only to personnel. If equipment function isn’t optimal, production will suffer. Maintenance tasks such as cleaning out WESP and RTO units to remove solids and contaminants can impact the bottom line. Such activities are not profitable; the maintenance can take hours and even weeks at a time and causes the plant to shut down, which impacts productivity. What if the equipment didn’t require constant cleaning or replacing? What if all that thick, dark wastewater didn’t have to be evaporated and disposed of?

What if the wastewater that currently comes out of the WESP could be recycled into process-ready water again? What if the WESP never had to receive already concentrated wastewater to begin with? Effectively treating and reusing WESP wastewater protects the valuable equipment from gumming, corroding, and slowing production. If the water that goes into the WESP is clean, maintenance downtime becomes less of a burden and hydroblasting is unnecessary. Not only that, but having to haul off wastewater and solids for disposal can also be greatly reduced or eliminated. ProChem’s CleanWESP™ chemical treatment program effectively treats WESP wastewater and feeds the treated water back to the WESP. Cleaner water into the WESP means a cleaner WESP and cleaner vapor entering the RTO.

CleanWESP is an all organic, proprietary process designed to reduce TSS, TDS, potassium and sodium oxides, and high chlorides (>1,000ppm that corrode stainless steel). This proven process uses coagulant and polymer to treat wood processing wastewaters specifically. It can be tailored to each application too, to ensure it addresses the unique issues occurring at a given customer’s site. In addition to the CleanWESP program, ProChem offers water treatment system design and integration services, operations and maintenance services, and ongoing service and support for its products. Stop spending weeks’ worth of man hours on maintenance activities. Instead, lower your operational costs and increase production potential by reusing process wastewater. Contact us for more information about water reuse and the CleanWESP program.

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